Products for Shipbuilding

Products

SHIP Outfitting –BALANCING WEIGHT, SPACE AND SAFETY

When it comes to finishing ships, every square inch and ounce determine a ship’s economic efficiency – for the duration of its lifecycle. At the same time, the finish will determine how safe and comfortable crew and passengers will be able to work and travel on board. These requirements cannot be separated, meaning that lightweight design must not come at the expense of safety, nor convenience at the cost of efficiency. Our products and systems for installation, equipment, insulation, fire protection, and innovations are designed to balance these needs. They meet the requirements of international shipping standards and have been developed for continuous operation under maritime conditions.

We are here to support the success of your ship project with our expertise and range of products. Discover our products:

Interior Outfitting

The world of ship interior outfittings relies on innovative designs and high-quality materials to create a comfortable, aesthetic and functional ambience that exceeds the requirements of the maritime sector. We are constantly developing new and innovative products that meet the needs of both passengers and crew and enhance safety on board.

Products

Wall and ceiling system

Round ceiling lighting with additional spotlights in the center

We have been successfully working in ship interior fittings for decades with our own wall and ceiling system, regardless of ship type or standard. We guarantee that you’ll always get the best solution, whether you’re planning to fit out public, crew, passenger, or utility areas. In collaboration with our strong partners, we can provide a solution for your project.
Our products are classified for fire protection classes A, B, and C.
We also offer special acoustic solutions, which we develop in collaboration with you and our CIE department, on request. This is the only way to get everything you need from a single source.

Fire Protection
Sound Insulation
Weight-Optimised Products

KAEFER Wall and ceiling system

KAESAFE – Ceiling panel safeguard system

Two pieces of metal connected with a black band

Basically, all previous fall protection systems, from bungee cords to improvised webbing constructions to the Fastmount fall protection, have the disadvantage that they penetrate the substructure, which often leads to collisions with the ship’s structure or requires complex penetrations in the air conditioning boxes. For these reasons, fall protection systems often need to be retrofitted on board, which results in a significant additional installation effort.

The KAESAFE fall protection system, due to its minimal space requirement, is milled directly onto the CNC, making panel securing no longer an issue, which has a positive impact on design, work preparation, production, and installation.

For REGYC Part B projects, the fall protection system does not need to meet fire protection requirements according to the regulations, as the actual ceiling attachment (metal Fastmount/Fitlock clip) takes on this task. Nevertheless, we use a flame-retardant rope that complies with building regulations. Upon request, the KAESAFE can also be equipped with a 1.5 mm stainless steel rope.

KAESAFE – Ceiling panel safeguard system

KAEDOOR-B15

Two brown doors in a white wall, one door is open

The new KAEDOOR-B15 for luxurious yacht interiors is 10 kg lighter than the cabin doors of our competitors, while maintaining the same soundproofing and fire rating. Thanks to modern and innovative manufacturing techniques, the appearance is so high-quality that additional door cladding is unnecessary. The edges/door rebates are mitered using the nesting process.

KAEDOOR-B15

Catering Packages

From planning to turnkey handover, KAEFER delivers high-quality complete solutions for kitchens, pantries, bars, and buffet areas. The surfaces, made of stainless steel 1.4571, comply with USPH standards, ensuring safe working conditions and offering high functionality with respect to workflow efficiency.

Catering Packages

Exterior Outfitting

More than just great ideas for the exclusive yacht sector: With our patented exterior ceiling system and outdoor deck furniture, we have set new standards in yacht building.

All components are custom-made in our own workshop according to the client’s specifications. In addition to the practical technical advantages, our clients particularly appreciate the creative edge in design.

One-stop service for our ceilings and furniture:

Engineering
Draft and detailed planning
Concept and design
Construction
3D-measurement
Material supply
In-house manufacturing
Assembly, disassembly and installation

Top view of a luxurious yacht deck with curved seating areas, bar stools, and a view of the sea

products

Exterior ceilings

Gray, smooth-surfaced ceiling panels with an integrated round spotlight and a curved edge

The exterior ceiling system offers a completely new level of freedom in outdoor design and is tailored to the demands of exclusive yacht construction. From domes to ceilings — or both as an integrated solution.

At a glance:

Custom, individual shaping (sizes up to 2.8m x 1.4m)
Material: plastic/composite panel
Material thickness between 15 and 22 mm
Low surface weight
Complete dome & ceiling solution from a single source

Creative edge in design:

Customized design according to owner and designer preferences
Integration of built-in features (e.g., sliding doors and windbreakers)
No visible fastening elements
Easy disassembly and reassembly without screws
Visually integrated fastening profiles
Fabrication based on electro-optical measurements
No on-site adjustments required
All system components made from corrosion-free materials

Exterior furniture

Modern bar with light-colored bar stools and glass railing on the wooden outer deck of a yacht

Outdoor deck furniture made of GRP (Glass-Reinforced Plastic) complements our yacht-building program. Like our exterior ceilings, our furniture impresses with a wide variety of designs, top-tier manufacturing and surface quality, as well as exceptional durability and weather resistance, all tested in our in-house laboratory.

Product Catalog:

Sofas & Sunbeds
Counter & Bars
Fire Pits & Fire Domes
Dining & Coffee Tables
Decorative Components

At a glance:

From fiberglass-reinforced plastic designs to real wood inlays /span>
Epoxy FRP sandwich construction for lightweight yet high stability
High-gloss surfaces from our in-house paint shop
Precision molded parts from our CNC machining center

Exterior furniture

Fire Protection

With our comprehensive product range for fire protection on ships and offshore installations, we ensure that passengers and crew can feel safe on all the world’s oceans. KAEFER’s technical solutions meet the fire protection requirements of international standards. Our fire protection products are continuously developed. Every innovation is tested in our own series of trials and then certified by recognized testing institutes.

Certified Quality
Our products are not only subject to our own quality control but are also regularly monitored by external bodies to meet the highest safety standards.

Marked with the steering wheel as a conformity mark.

Products

Fire Protection Sliding Doors

Marbled reception counter in a café area with decorative wall graphics and modern pendant lights

For over 25 years, KAEFER fire protection sliding doors have been in continuous use worldwide on cruise ships, yachts, ferries, and many other types of vessels. They are ideal for escape routes, allow for large openings, and are nearly invisible during normal ship operations. The interior of our sliding doors is made of a composite material that offers significant weight savings without compromising fire protection properties.

Maintenance: Long lifespan with low maintenance requirements
Types: Single and double sliding doors
Frames: Welded or bolted
Materials: Galvanized steel or stainless steel, door panels made of lightweight composite material

Fire Sliding Door A-60

Fire Protection Roller Shutters

Ceiling-high, silver metal roller grille in closed position within a modern interior design

Our A-Class fire protection roller shutter program offers versatile solutions for the specific fire protection requirements in all open areas such as restaurants, shopping arcades, theaters, hangars, and more. The compact and space-saving design combines optimal fire protection with modern aesthetics and maximum reliability.

Safety: Fail-safe operation in the event of a fire, safety edge, closes without power
Maintenance: Long lifespan with low maintenance requirements
Guide Rails & Frames: Welded or bolted
Materials: Galvanized steel or stainless steel

Fire Roller Shutter A-0

Fire Roller Shutter A-0 SlimLine

Fire Roller Shutter A-60 SlimLine_Fabric

Fire Roller Shutter A-60_SlimLine

Fire Stacking Barrier A-60

Fire Protection Cold Room Doors

Closed, single-leaf stainless steel door with overhead door closer in a technical functional room

With an ingenious combination of vacuum panels, mineral wool, and stainless steel cladding, KAEFER has developed refrigeration and freezer room doors that meet all necessary insulation requirements while saving 40% of the weight compared to conventional doors.

Fire Hinged Door A-60 for freezer & cold rooms

Fire Sliding Door A-60 for freezer & cold rooms

Fire Double Hinged Door A-60 for freezer and cold rooms

Fire Protection Drive Systems

Detailed view of an industrial chain drive with metal guide and weld seams on a rail construction

KAEFER’s A-60 drive systems are proven solutions that have been continuously developed since 1980. The automatic drives are available as single and double drives in various sizes. All drives meet the fire protection requirements for A-60 products in escape routes according to SOLAS standards. The systems offer versatile applications and are manufactured in custom sizes.

Fire Safety Drive A-60

Fire Protection Wall Panels

Schematic representation of sandwich wall panels

The KAEFER A-60 SlimLine fire protection wall panel meets IMO and SOLAS fire protection standards for A-class bulkheads. This solid yet extremely lightweight sandwich panel consists of mineral wool and face layers made of fiber-reinforced mineral composite material. The treated surface can be painted or creatively finished, for example, with laminates. This not only delights designers but also significantly reduces the overall energy consumption of the ship and, consequently, its environmental impact due to the notable weight savings.

Fire Wall Panel A-60

Isolierung

The technical insulation in shipbuilding marks a significant part of KAEFER’s history, and this expertise remains deeply embedded in our DNA.
For insulation across all temperature ranges — ranging from fire protection and thermal insulation to cryogenic low-temperature insulation — KAEFER meets all thermal requirements with customized solutions in our performance portfolio.
In addition, our offerings include technical soundproofing for ships of all types and specialized solutions in naval shipbuilding. KAEFER provides a wide range of insulation solutions that meet and are certified according to shipbuilding fire protection standards under IMO and SOLAS regulations.

We face new challenges with each project, addressing them with various focal points, including:

Structural fire protection
Weight optimization
Compliance with sound insulation values
Thermal insulation values (heat and cold insulation)

Products

Sound Enclosures and Silencers

To meet the high acoustic demands on ships, particularly on megayachts and naval vessels, we develop, design, manufacture, and install custom soundproof enclosures for various noise-generating equipment such as engines, compressors, and diesel generators. By reducing the noise emissions of these components by up to 30 dB (depending on the sound source spectrum and under free-field conditions), we implement necessary acoustic measures directly at the source of the noise.

Sound Enclosures and Silencers

LNG-Insulation

We design, supply, and install cryogenic insulation for pipes and components of LNG fuel systems in modern ship propulsion systems.

Using aerogel-based and pre-configured insulation materials, including multiple integrated vapor barriers, we create an efficient insulation system for the customer. This system reliably prevents unwanted condensation and ice formation while minimizing energy losses in the overall system, even with minimal dimensions.

LNG-Insulation

KAETEC-Insulation System

Three different rectangular insulation pads for shipbuilding, equipped with metallic lace hooks

The KAETEC insulation system is designed for use on pipelines with high medium temperatures (e.g., exhaust gas pipes). Such an insulation system is commonly employed on most ships with combustion engines as the main propulsion. Through a special process, the glass fabrics used in the insulation system are pre-treated so that the mats can be used as technically formaldehyde-free from the moment of installation. This requirement is of significant importance in naval shipbuilding, and therefore, our KAETEC system is also listed as an approved system for use by the German Navy. All materials used are tested and approved as non-combustible or flame-retardant according to SOLAS and MED standards. Additional key product features are detailed in the product datasheet.

KAETEC Insulation System

KAEVIP-Paneel

Cross-section of an insulated wall and floor structure for shipbuilding, showing the different layers of metal profiles, insulation material, and floor coverings

A special product from KAEFER is the Vacuum Insulation Panel (VIP), for which we also hold a patent. This insulation system is characterized by its exceptionally low insulation thickness, making it an ideal choice for applications where every centimeter of space matters. For example, refrigeration and freezer rooms are equipped with our KAE-VIP system. The system also meets and is certified for structural fire protection requirements. Additional key product features are detailed in the product datasheet.

KAEVIP-Paneel

Innovative Solutions in Shipbuilding

In the world of shipbuilding, a true revolution has taken place in recent years. Traditional methods and products are making way for innovative solutions that not only enhance safety on board but also improve comfort and aesthetics. Alongside advanced fire protection doors and gates, there is a wide range of other products and services leading shipbuilding into a new era.

We are proud to be at the forefront of these innovative developments. Our dedicated experts continuously work on implementing new ideas. Our products combine intelligent designs with high-quality, durable materials that withstand the challenges of maritime environments. From premium interior doors to ceiling-mounted safety systems that ensure onboard protection, we stand for groundbreaking efficiency and sustainability in the maritime industry.

If you are looking for a trusted partner who offers not only proven quality but also innovative solutions, you are in the right place. Discover how our innovations are shaping the future of shipbuilding.

Blurred rear view of a man looking at a monitor with a colorful 3D construction

Marine

For safety and performance under special conditions: Marine vessels are characterized by highly specialized features and demanding requirements. Each ship presents a unique challenge in terms of quality, craftsmanship, and individuality. KAEFER is a provider of turnkey solutions, offering you the ideal realization of your projects. We handle all details of the installation of the entire system or individual components. We plan, manufacture in-house, deliver, and install while considering fire, sound, thermal, and weight requirements.

Our marine products includes: